Taking advantage of the mining industry slowdown over the Christmas period, Booyco Electronics equipped another South African platinum mine with its latest Level-9 Ready PDS system.

According to Pieter Wolfaardt, chief operating officer at Booyco Electronics, this rapid installation and commissioning was an important compliance step for the mine, and was achieved with minimal impact on its productivity.

“The industry is hard at work to meet Level 9 compliance by the end of 2020,” Wolfaardt says. “By working through the annual slowdown, we were able to avoid disrupting the production cycle while further enhancing the mine’s safety levels.”

For the past 14 years, Booyco Electronics has been a market leader in the development and testing of PDS with its main focus on Level 9 compliance.

Booyco Electronics has been a leader in developing and testing proximity detection systems that incorporate collision avoidance technology and comply with the required Level 9 standard. At this level, electronic systems are required to take mechanical control of trackless mining machinery (TMM) and automatically slow it down or bring these to a stop when detecting a dangerous and significant risk situation.

The recent contract involved equipping 35 underground vehicles with Booyco CXS PDS systems, the third and latest generation of Booyco Electronics’ offering. It included the fitment of 595 Exsence cap lamps, complete with intelligent buzzers and CXS tags, for pedestrians. Testing facilities for all equipment were also installed – in the form of test stations for lamps and vehicles – to ensure every item is fully functional before going underground.

“Great teamwork from our Rustenburg branch – led by our area manager Carel Snyman – in collaboration with the mine’s staff allowed us to respond immediately to the mine’s order and collectively complete the installation and commissioning in just 19 days,” Wolfaardt says.

Among the vehicles on which the Booyco CXS equipment was installed were load-haul-dumpers (LHDs), utility vehicles and personnel carriers, as well as a rock breaker, an ambulance and a road grader.

: Booyco Electronics’ systems are required to take mechanical control of TMMs automatically bringing them to a stop when detecting a dangerous and significant risk situation.

Wolfaardt highlights that training is a vital element in ensuring that PDS equipment is used effectively. Skilled training personnel from Booyco Electronics were able to train 50 TMM operators and 407 pedestrians before the mine resumed full operations in January 2020.

“Our local manufacturing capacity means that we can control and reduce lead times, giving customers unmatched availability,” he says. “Our quick delivery and installation times are matched by high levels of local support through our footprint of qualified technicians and offices throughout South Africa.”

The mine has also engaged Booyco Electronics through a service level agreement which will include regular preventive maintenance and condition auditing. The software in the equipment provided will also be updated whenever updates are developed, ensuring that safety performance remains at the leading edge of industry standards.

For this installation, Booyco Electronics provided 595 Exsence cap lamps, complete with intelligent buzzers and CXS tags, for pedestrians.

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